Sony VAIO i7-2860QM CPU & Heatsink Upgrade

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Before the upgrade I had to find out which CPUs are compatible with my old laptop. I had to put the following things into consideration.

  • The chipsets on the motherboard.
  • CPU’s socket.
  • Supported CPUs
  • Is the CPU supported by the BIOS?
  • The CPU’s Thermal Design Power (TDP).
  • If the TDP is higher, can the heatsink / fan be upgraded?

My first question was, what are the supported CPUs by my motherboards chipset? And the second was, what is the chipset on it?

It is a Sony VAIO VPCEH2P0E laptop with an Intel Core i5-2430M processor (CPU) and an Intel HD Graphics 3000. I have already upgraded it with extra memory and a SSD drive and I thought it’s time for a CPU upgrade too.

Sony Vaio VPCEH2P0E Laptop-top
Sony VAIO VPCEH2P0E Laptop-top

I used CPU-Z to find out more about the laptop. It revealed more details regarding the current CPU and the motherboard’s chipset.

CPU-Z Intel Core i5-2430M
CPU-Z Intel Core i5-2430M

The dual core CPU has a base frequency of 2.40GHz which can go up to 3.00GHz when the turbo boost is active. Some important things for the upgrade are displayed too such as the Max TDP 35W and the Socket rPGA 988B (a.k.a Socket G2).

The ‘Mainboard’ tab contained the motherboard’s chipset (Southbridge) which is a Mobile Intel HM65 Express Chipset.

CPU-Z Sony Vaio VPCEH2P0E Motherboard
CPU-Z Sony VAIO VPCEH2P0E Motherboard

The BIOS version R0200Z9 is also presented on this page, which I used later to do some research.

Finding The Right CPU

I started my search based on the mainboard’s Intel HM65 chipset. The website www.cpu-upgrade.com gave me a nice list of the supported processors for my motherboard. I went through all the CPUs started from the bottom to check, which one of them has Socket G2 (rPGA 988B) packaging. After creating a list of the potential candidates and I checked their benchmarks on www.cpubenchmark.net, I picked the Intel i7-2860QM. Here is a comparison with my old CPU.

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To me it looked a significant performance increase, over 112%! The socket types above are not matching, however Intel kindly supplies this chip with the suitable socket.

And will it work? It will physically fit. What about the BIOS support? And the increased TDP? After a long searching, I found on a forum that somebody successfully has replaced their i3-2330M CPU with this model having the identical socket and R0200Z9 BIOS version. The post looked genuine, so I thought I’ll give it a go too! Although the 45W TDP issue was still there to solve. It’s 10W higher and thus will produce more heat.

Disassembling The Sony VAIO VPCEH2P0E Laptop

It was time to disassemble the VAIO and have a look at it inside. I have never done this before after so many years of usage – apart of memory and SSD update.

Sony VAIO VPCEH2P0E Bottom
Sony VAIO VPCEH2P0E Bottom

The reason why I hadn’t taken it apart was 3 stuck screws due to the plenty blue Loctite on their threads. I managed to stripped them.

Sony VAIO Stripped Screw
Stripped Screw On The Back Of The Sony VAIO Laptop

I needed to get a left-turn screw extractor drill bit which finally did the trick. The screws were so tough that the screw heads just broke off during the extraction.

Sony VAIO Stripped Screw Fix
Stripped Screw Fix

Finally I got it open!

Sony VAIO VPCEH2P0E Inside
Sony VAIO VPCEH2P0E Inside

Solving The Cooling Problem

When I looked at the copper heat sink plate on the processor; it seemed to be too small. And the heat sink tube too.

Intel i5-2430M CPU & Heatsink in Sony Laptop
Intel i5-2430M CPU & Heatsink in Sony Laptop

The width of the i7-2860QM’s core is way wider and the copper plate on mine was barely covering the core. And I knew my stock heatsink won’t be able to handle the 45W. Needed a new cooling system!

Finding A Suitable Heatsink

I went back online to look for an alternative cooling solution; only focusing on Sony VAIO parts. And after many hours/days of searching, I found a look alike one.

Same layout – by meaning the CPU is above the fan – and a thicker copper heat sink tube as well as a wider copper plate… Just as  I wanted! This cooler is for Sony VAIO SVE151 series with an integrated GPU. It has to cool two processor cores. That’s why the tube is thicker. My laptop was not fitted with an onboard GPU but I could see the design markings for one. Did Sony use the same motherboard layout for the two VAIO models? I think so! Which means the heatsink and fan should work on mine with some modifications. So I ordered one!

While I was waiting for the heatsink, I order another one. The same as my original one to have it as a donor. I knew I had to do some modifications and I didn’t want to sacrifice the one in the laptop.

Sony VAIO Heatsink 4XHK1HSN050
Sony VAIO Heatsink 4XHK1HSN050

They arrived at the same time and I wanted to compare them straight away.

Quick Analysis

First I focused on the size of the copper plates.

Sony VAIO Heatsink Copper Plates Comparison
Sony VAIO Heatsink Copper Plates Comparison

Just as I thought! On the left is the SV151’s copper plate and on the right is the same as mine. There is a significant width difference. But will it be wide enough?

I knew that the heatsink could work and the BIOS maybe compatible with the Intel i7-2860QM processor… I took my chances and ordered the CPU too.

Meanwhile, I started to plan the modification.

Sony VAIO Heatsink Comparison
Sony VAIO Heatsink Comparison

Looking at the two heatsinks, I could see some obvious differences between them. First, on mine (left) the additional metal plate which sits on the motherboard’s chipset; the other one didn’t have it. Second, the GPU’s heatsink (right) which mine didn’t have that.

At this point I couldn’t try it in the laptop as it was under continuous use, however I started the modification process.

Building A New Heatsink

Cutting The Plastic For The Heat Sink Tube

I noticed some additional differences on the plastic case which holds the fan. I decided to keep the original one as it would definitely fit. So I had to install the replacement grid and heat sink tube on it. I took both of them apart by carefully peeling the adhesive tape off from the top of the grid and around them.

Tape Removed From Original Heatsink
Tape Removed From Original Heatsink
Tape Removed From Replacement Heatsink
Tape Removed From Replacement Heatsink

The grid with the copper heat sink tube nicely slipped out which was held by the adhesive tap only. I could have a better look at them. The grid with the thicker tube didn’t fit into the original fan socket. There was a slight curve which I had to cut out for it. The width was fine though.

Heatsink Fan Socket Comparison
Heatsink Fan Socket Comparison
Preparing The Fan Socket For Cutting
Preparing The Fan Socket For Cutting

My Dremel tool was perfect for the task and I managed to cut out the corner without breaking the whole lot.

Cutting The Fan Socket with Dremel Tool
Cutting The Fan Socket with Dremel Tool
Modified Fan Socket
Modified Fan Socket

I also had to cut off a bit from the surrounding plastic of the grid; it was sticking out too far. After a few tries and cuts I manged to put the grid into the original fan case. It fit just as I imagined!

Fan Case with Replaced Grid and Heat Sink Tube
Fan Case with Replaced Grid and Heat Sink Tube

The screw hole on the top of the plastic aligned with the copper plate too.

Fan Case with Replaced Grid and Heat Sink Tube
Fan Case with Replaced Grid and Heat Sink Tube

Removing Part Of The GPU’s Heat Sink Plate

The next step was to get rid of that chunky GPU heat sink plate. Or at least some of it. I had to cut it very very carefully to not to damage the copper tube itself. I used my Dremel tool again.

Cutting The Replacement Heatsink
Cutting The Replacement Heatsink
Cut GPU Heat Sink Plate
Cut GPU Heat Sink Plate

It was a slow and dirty process but I managed it! I had to wear eye protection due to some sparks and the all metal bits flying around.

Removing The Motherboard Chipset Plate

Transplanting the plate for the motherboard’s chipset was next. It was mounted with some heat transfer adhesive on the original copper tube. I just simply broke it off!

Broken Heat Sink Copper Tube
Broken Heat Sink Copper Tube
Motherboard Chipset Heat Sink Plate
Motherboard Chipset Heat Sink Plate

Then I cut a piece out for the wider copper tube and cleaned off the remaining adhesive.

Marking The Heat Sink Plate For The Intel HM65 Chipset
Marking The Heat Sink Plate For The Intel HM65 Chipset
Prepared Heat Sink Plate for Intel HM65 Chipset
Prepared Heat Sink Plate for Intel HM65 Chipset

First Try Of The Modified Heatsink

Finally it was time to try it out inside the laptop. I took the laptop apart again. This time it was easier as I didn’t tighten the screws. I removed the fan and heatsink and inserted my partly modified one.

Removed Heatsink Exposing The Intel i5-2430M CPU
Removed Heatsink Exposing The Intel i5-2430M CPU
Trying The Modified Heatsink In The Sony VAIO Laptop
Trying The Modified Heatsink In The Sony VAIO Laptop

Super! It did fit perfectly!

I softly tighten the four screws and positioned the heat sink plate for the Intel HM65 motherboard chipset. Then I tighten its screw and marked it on the copper tube.

Heat Sink Plate Positioning For The Motherboard Chipset
Heat Sink Plate Positioning For The Motherboard Chipset

At this point the grid was still loose in the black fan socket. So after cleaning the surfaces, I put the original adhesive tape back. Fortunately it still stuck very well.

Original Adhesive Tape Put Back On The Heatsink
Original Adhesive Tape Put Back On The Heatsink

Using Heat Transfer Adhesive

To permanently mount the previously prepared plate on the tube, I used some good quality heat transfer adhesive (Arctic Alumina).

Heat Transfer Adhesive
Heat Transfer Adhesive

It’s a 2-part adhesive. Before applying it, I cleaned all the surfaces. I mixed a little together, not too much, and added to the heat sink plate. After positioning it I clamped it. Some excess adhesive squeezed out which was absolutely fine!

Mounting The Heat Sink Plate with Heat Transfer Adhesive
Mounting The Heat Sink Plate with Heat Transfer Adhesive

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While I was waiting for the adhesive to set, I prepared the Intel Core i7-2860QM CPU.

Intel Core i7-2860QM Processor
Intel Core i7-2860QM Processor

After 2 hours of waiting the adhesive finally set.

Heat Transfer Adhesive After It Set
Heat Transfer Adhesive After It Set

The Assembling

As a final touch, I covered all the holes with some left over tapes for a better airflow.

Covering The Holes For Better Airflow
Covering The Holes For Better Airflow

On the CPU I applied some high performance thermal grease for the best heat transfer between the processor’s core and the cooling plate. The motherboard’s chipset had a thermal pad on it which I didn’t touch.

Thermal Grizzly High Performance Thermal Grease
Thermal Grizzly High Performance Thermal Grease
Applying Thermal Grease On The CPU's Core
Applying Thermal Grease On The CPU’s Core

It was time to place the heatsink inside the laptop. The first time when the replacement i7-2860QM CPU met with the modified heatsink. I had some doubts. Is the adhesive set in position? Is the CPU’s core properly covered with the copper plate? And then boom! Everything was aligned! I tightened all the screws and installed the fan.

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Testing

I didn’t try out the Core i7 CPU in the laptop beforehand so I had no idea if it was going to work at all. I put the laptop back together and pressed the power button. IT BOOTED! However I couldn’t hear or feel the fan. It wasn’t spinning for about 2 minutes. Then suddenly it started. Huh!

CPU-Z Intel Core i7-2860QM CPU
CPU-Z Intel Core i7-2860QM CPU

I was very curious how my DIY heatsink performs. So before I did some stress tests with the old Core i5 processor to see how high the temperature can get.

HW Info Intel i5-2430M CPU Temperature
HW Info Intel i5-2430M CPU Temperature

And then I performed the same with the i7 CPU.

HW Info Intel i7-2860QM CPU Temperature
HW Info Intel i7-2860QM CPU Temperature

The temperature stopped at 83°C / 181°F and didn’t go higher! I’m very pleased with the final result. The whole system got noticeably faster!

For next, I’m thinking to upgrade the motherboard with an Intel HM76 chipset on it. I found that the Sony VAIO SVE151 range has a very similar board layout with integrated GPU and support for 3rd Intel i7 CPUs.

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